How It’s Made

How It’s Made
September 9, 2016 Richard Faber
In Ethical Manufacturing

This is Purnaa’s Saru Messenger Bag. The Saru features eco-friendly genuine leather, water resistant canvas, hand woven Nepali ‘dhaka’ fabric, and the silhouette of Mt. Everest. You can contact us at info@purnaa.com to purchase it at wholesale rates.

 

We thought we’d give you a “behind the scenes” look at the making of this product.

 

Step 1: Design

This is where it starts. We create a vision for the upcoming line and experiment with different fabric and construction options.

Step 2: Sourcing

Once we are happy with the design, we order all the materials and bring them to Purnaa. We try to source as much locally as we can, and for the materials we cannot find locally we import from India or China. For this bag, the water resistant canvas comes from a local supplier that sells to the Nepali Army for tents, and the leather comes from an eco-supplier in India. The zippers come from YKK India, and the hand woven Nepali Dakha was sourced from a women’s group.

 

Step 3: Layering

After all the supplies are gathered, we layer the canvas material on our cutting tables and then mark out each piece of the bag using our design patterns. We have to make sure we get the right number of each piece and also maximize the use of the fabric.

 

Step 4: Cutting

We cut out all of the pieces, making sure they are labeled correctly. We have to cut carefully; if we make a mistake cutting one piece, it affects all of the layers!

Step 5: Screen Printing

We then have the screen print of the silhouette of Mt. Everest done on the front of the bag.

Step 6: Sewing!

The sewing operations are divided into equal steps and each step is sewn by one of our talented employees. This bag had 18 different sewing operations from start to finish. Below Laxmi is sewing on the leather on the bottom back piece of the bag.

Step 7: Quality Check

After all of the sewing steps are complete, each bag is checked at our QC station. We look for any sewing or measurement mistakes and constantly improve how we are sewing.

Step 8: Tagging and Packing

After a bag is QC passed, we add our Purnaa Hangtag and individually package each bag. Since this bag was going to Amazon, it also needed a bar code sticker so all the robots can do their work

Step 9: Shipping

The bags are put into boxes and properly marked for easy receiving at at warehouses in the West. After a call to DHL, they are picked up and sent on their way!

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