Baseball Cap

Baseball Cap

$10.20

Purnaa’s Baseball Cap is made from 100% GOTS certified organic cotton. It’s available in one-size in blue or black.

22″ circumference

Cleaning & Washing:
Machine wash cold with similar colours. Hang dry or tumble dry on cool. Please use an environmentally friendly detergent, free from optical whiteners and phosphates, in order to minimize negative environmental impact.

Price is based on an order of 144 or more.

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SKU: PUR_560070 Category: Tags: ,
000

Who Made My Cap?

Made from: Organic Cotton Twill, India

Purnaa’s Baseball Cap is made from organic cotton twill. Organic cotton is grown without the use of harmful fertilizers or pesticides. Methods of farming organic cotton have a low impact on the environment and use sustainable farming and production processes.

The Indian supplier of this material is Fair Trade Federation and GOTS certified. The dye they use is fiber reactive,  AZO-free and low impact. This supplier has a transparent, vertical supply chain and they are committed to fair labor standards.

Made by: Purnaa, Nepal

After receiving the material in the factory, it’s cut using an electronic fabric saw. It then takes a team of 6 sewers, each sewing a different part, around 20 minutes to complete one cap. Firstly the panels of the cap are cut out with a die press, then panels are sewn together to create the dome. After this we create the peak by sandwiching the plastic bill in between 2 pieces of fabric and sewing together. Then we attach the bill to the dome and assemble all of the other components, attaching the Purnaa tag and wash care instructions during this process. Afterwards it is labelled and packed by another member of the Purnaa team before it is shipped.

Printed in: Colorado Springs

Purnaa products are printed in Colorado Springs, USA by a dedicated team of screen printers who’ve been in the business for decades. All ink that is used is phthalate free.

The True Cost

  • Main Fabric
  • Composition: 100% Organic Cotton
  • Price per meter: $7.39
  • Amount used: 0.14m
  • Total: $1

 

  • Inside taping
  • Composition: 100% cotton
  • Price per meter: $1
  • Amount used: 0.03m
  • Total: $0.03

 

  • Back Support
  • Composition: Unknown
  • Price per meter: $0.10
  • Amount used: 0.55m
  • Total: $0.06

 

  • Back Strap        
  • Price per meter: $0.10
  • Amount used: 0.3 m
  • Total: $0.03

 

  • Sweatband
  • Price per meter: $1.17
  • Amount used: 0.61 meters
  • Total: $0.71

 

  • Bill
  • Composition: Plastic
  • Price per piece: $0.17
  • Amount used: 1
  • Total: $0.17

 

  • Metal Buckle
  • Amount used: 1
  • Price per piece: $0.14
  • Total: $0.14

 

  • Cap Button
  • Amount used: 1 piece
  • Price per piece: $0.06
  • Total: $0.06

 

  • Size/Wash Care Label
  • Composition: Polyester
  • Price per piece: $0.10

 

  • Hang Tag
  • Composition: Lokta Paper
  • Price per piece: $0.05

 

  • Eyelets
  • Composition: Metal
  • Price per piece: $0.01
  • Amount used: 4
  • Total: $0.04

 

  • Thread
  • Composition: Nylon
  • Total: $0.20

 

  • Packaging
  • Polybag and box: $0.05

 

  • Materials Cost
  • Other costs: $0.04
  • Total cost of materials: $2.68

 

  • Manufacturing Cost
  • Sewer salaries: $2.05
  • Factory Admin and Overheads: $2.05
  • Total manufacturing cost: $4.10

 

  • Total Cost
  • Total manufacturing and materials cost: $6.78
  • Factory profit: $0.68
  • Total cost to customer (excl shipping and import taxes): $7.46

 

  • Price is based on an order of 500 caps FOB Kathmandu.

Materials

  • Main Fabric
  • Fabric: Organic Cotton Twill
  • Composition: 100% Organic Cotton
  • Certificate: Fairtrade Federation, Craftmark, GOTs certified
  • Weight: 300 GSM
  • Origin of Raw Material: India
  • Supplier: Mehera Shaw

 

  • Bill
  • Material: Plastic
  • Certificate: None
  • Origin of Raw Material: China
  • Supplier: 4uSports

 

  • Back Strap
  • Fabric: Nylon
  • Composition: 100% Nylon
  • Certificate: None
  • Origin of Raw Material: India
  • Supplier: Local market

 

  • Cap Button
  • Material: Metal
  • Certificate: None
  • Origin of Raw Material: China
  • Supplier: 4 U Sport

 

  • Inside Taping
  • Fabric: Cotton
  • Composition: 100% Cotton
  • Certificate: None
  • Origin of Raw Material: India
  • Supplier: Local market

 

  • Metal Buckle
  • Material: Brass
  • Certificate: None
  • Origin of Raw Material: China
  • Supplier: 4 U Sports

 

  • Sweatband
  • Fabric: Polyester
  • Composition: Unknown
  • Certificate: None
  • Origin of Raw Material: China
  • Supplier: 4uSports

 

  • Eyelets
  • Material: Brass
  • Certificate: None
  • Origin of Raw Material: China
  • Supplier: 4uSports

 

  • Thread
  • Composition: 100% Polyester
  • Certificates: None
  • Origin of raw material: India
  • Manufacturer: Coats
  • Supplier: Riddhi Siddhi

 

  • Printed Wash/Size Label
  • Composition: 100% Polyester
  • Certificate: None
  • Origin of raw material: India
  • Manufacturer: Unknown
  • Supplier: Karki

 

  • Hang Tag
  • Composition: 100% traditional Nepali lokta paper
  • Certificate: None
  • Origin of raw material: Nepal
  • Manufacturer: Yala

Manufacturing

Pattern
Made by: Purnaa sample team
Design time: 5 days
Number of fittings:  5

Garment manufacturing
Company: Purnaa
Location: Kathmandu, Nepal

Certificate: WFTO Fair Trade Guaranteed
Gradation time: 0 days
Cutting time: 5 minutes
Assembly time: 86 minutes
Ironing/Steaming: 4 minutes

Prices

Price per Baseball Cap with 1 color print including shipping within the US.

12: $19.47

24: $16.20

48: $14.32

72: $13.87

144: $13.39

200: $13.34

500: $13.29

1000: $12.33

2000: $11.41