Beanie

Beanie

$5.91

Purnaa’s Beanie is made from 95% GOTS certified organic cotton and 5% spandex. Available in one-size in 3 colors.

Cleaning & Washing:
Machine wash cold with similar colours. Hang dry or tumble dry on cool. Please use an environmentally friendly detergent, free from optical whiteners and phosphates, in order to minimize negative environmental impact.

Opening width 10 ¾”
Length 10 ½”

Price is based on an order of 72 or more.

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SKU: PUR_560059 Categories: , Tags: ,
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Who Made My Beanie?

Made from: Organic Cotton, India

Purnaa’s Beanies are made from GOTS certified Fair Trade organic cotton and spandex, it’s knitted into fabric in India. Organic cotton is cotton grown without the use of harmful fertilizers or pesticides. Methods of farming organic cotton have a low impact on the environment and use sustainable farming and production processes.

The supplier that we use is SA8000 certified, this is a certification standard that encourages organizations to develop, maintain, and apply socially acceptable practices in the workplace. They have a vertical chain of production meaning that they have full visibility in their supply chain. This organic cotton is dyed using low-impact fiber-reactive dye, this means that they use less water, heat and produce less harmful water than standard chemical dyeing processes. The dyes used are GOTS certified.The dyeing process conforms to international standards of color-fastness like rubbing perspiration, light and washing.

Made by: Purnaa, Nepal

After receiving the material in the factory it is cut using an electronic fabric saw. The caps are made by teams of 6 sewers, it takes 1 sewer around 10 minutes to complete on cap. The caps are made using only one piece of fabric. We use the Toyota system at Purnaa which is more flexible, adaptable and gives sewers more opportunity to train in different areas of production.

Printed in: Colorado Springs, USA

We print Purnaa products in Colorado Springs with a dedicated team of screen printers who’ve been in the business for decades. All ink that is used is phthalate free.

The True Cost

  • Main Fabric
  • Fabric: Organic cotton jersey
  • Composition: 95% Cotton, 5% Elastane
  • Price per meter: $7
  • Amount used: 0.21m
  • Total: $1.45

 

  • Thread
  • Composition: Cotton
  • Amount used: 150 meters
  • Price per spool: $8.30
  • Total: $0.10

 

  • Hang Tag
  • Composition: Lokta Paper
  • Price per piece: $0.10

 

  • Woven label
  • Composition: Cotton
  • Price per piece: $0.05

 

  • Size/Wash Care Label
  • Composition: Polyester
  • Price per piece: $0.05

 

  • Packaging
  • Polybag and box: $0.05

 

  • Materials Cost
  • Total cost of materials: $1.75

 

  • Manufacturing Cost
  • Sewer salaries: $1
  • Factory Admin and Overheads:$1
  • Total manufacturing cost: $2

 

  • Total Cost
  • Total materials and manufacturing cost: $3.75
  • Factory profit: $0.38
  • Total cost to customer (excl shipping and import taxes): $4.13

 

  • Price is based on an order of 500 caps FOB Kathmandu.

Materials

  • Main Fabric
  • Fabric: Organic cotton jersey
  • Composition: 95% Cotton, 5% Spandex
  • Certificate: GOTS, Fairtrade, Fair Trade USA, SA 8000
  • Weight: 220 GSM
  • Origin of Raw Material: India
  • Supplier: Rajlakshmi Cotton Mills

 

  • Thread
  • Composition: 100% Nylon
  • Certificates: None
  • Origin of raw material: India
  • Manufacturer: Coats
  • Supplier: Riddhi Siddhi

 

  • Printed Wash/Size Label
  • Composition: 100% Polyester
  • Certificate: None
  • Origin of raw material: India
  • Manufacturer: Unknown
  • Supplier: Karki

 

  • Hang Tag
  • Composition: 100% traditional Nepali lokta paper
  • Certificate: None
  • Origin of raw material: Nepal
  • Manufacturer: Yala

Manufacturing

Pattern
Made by: Purnaa sample team
Design time: 2 days
Number of fittings:  3

Garment manufacturing
Company: Purnaa
Location: Kathmandu, Nepal

Certificate: WFTO Fair Trade Guaranteed
Gradation time: 0 (one size fits all)
Cutting time: 2.5 minutes
Assembly time: 38 minutes

Includes machine set up, packing
Ironing/Steaming: 0 minutes

Prices

Price per Beanie with 1 color print including shipping to the US.

24: $7.65

48: $6.34

72: $5.91

144: $5.51

288: $5.35

500: $4.99

1000+: $4.51